How to measure pallet dimensions correctly
Small input mistakes can change layer count, TI-HI and payload results. Use outside dimensions and distinguish the pallet base from the loaded pallet envelope.
Length and width
Use the usable rectangular pallet footprint in the same orientation as the loading plan. A EUR/EPAL footprint is commonly represented as 1200 × 800 mm, but custom or damaged equipment should be measured directly.
Base height versus maximum total height
Base height is the height of the empty pallet. Maximum total height is the allowed height from the floor to the top of the load. Usable cargo height is the difference between them.
Payload and tare
Payload is the allowed cargo mass. Tare is the empty pallet mass. Do not substitute gross transport limits for pallet payload without checking the governing specification.
Carton dimensions
Measure the packed outside carton, not an internal product dimension. Bulges, corner protectors, wrap and tolerances can reduce real loading clearance, so operational plans may need a margin.
Frequently asked questions
Is this a safety or engineering certification?
No. PackMize provides planning calculations within the stated mathematical model. Operational safety, stability, regulations and equipment constraints must be checked separately.
Can I use my own dimensions?
Yes. The linked PackMize tool accepts standard presets where relevant and custom dimensions for operational planning.
Does PackMize use AI to calculate the result?
No. Core packing and cutting results are produced by deterministic mathematical engines. AI or LLM output is not used to decide the numeric result.